Full Diagnostic Audit and Gear Defectoscopy of Flender-Bocholt ZSK 133 F 11.6

Comprehensive on-site technical diagnostic of a 728 kW production line drive, utilizing advanced defectoscopy and component analysis to ensure maximum operational uptime.

We conducted a professional on-site technical diagnostic of a Flender-Bocholt ZSK 133 F 11.6 gearbox, a parallel shaft unit critical for the actuation of a production line in the Czech Republic. With a rated power of 728 kW, this gearbox serves as a primary driver in a continuous manufacturing process, where mechanical reliability is the foundation of plant productivity.

The technical intervention by Wikov specialists involved a complete diagnostic assessment of the bearings and shafts to verify alignment and wear tolerances. A core part of the scope was the expert defectoscopy of the gears, performed to identify any surface or subsurface material flaws that could lead to unexpected failure. By utilizing precise diagnostic tools, Wikov provided the operator with an engineering-backed validation of the drive's health. This proactive monitoring approach ensures that critical production line components remain in peak condition, allowing for optimized maintenance scheduling and the prevention of costly unscheduled downtime.

Project details

Gearbox make: Flender-Bocholt
Type: ZSK 133 F 11.6
Power in kW: 728
Ratio: 3.312:1
Architecture: Parallel shaft
Industry: Production Line Actuation
Scope of work: On-site inspection & Defectoscopy
Type of repair: Full Diagnostic Audit

Input/Output Speed: 1,040 / 314 rpm
Year: 2012
Country: Czech Republic

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